Plasticizing capacity of the injection molding machine refers to its ability to melt a specific volume of plastic in a set time, which is crucial for optimizing cycle times and ensuring that the machine can keep up with production demands. The use of high-performance materials in injection molding is increasing, especially in demanding applications. Materials like polycarbonate and nylon...

Thermosetting plastics are used in some injection molding applications, particularly where high heat resistance is required. Unlike thermoplastics, thermosets undergo a chemical change during curing, making them rigid and non-recyclable after molding. The design of the injection mold greatly impacts production efficiency, with proper runner layouts and venting systems helping to reduce common...

Therefore, understanding production volume is crucial for assessing the financial feasibility of injection molding. Cooling time accounts for a significant portion of the total cycle in injection molding, and minimizing this time through efficient mold design, including strategically placed cooling channels, can significantly improve production rates and reduce costs. Cycle time optimization...

Unfortunately, there’s a surplus of button-pushing plastic injection molders in this industry. When there’s a process problem or a part defect, these plastic molding operators attempt to resolve the issue by changing the cycle process with configuration variations. Gas-assisted injection molding introduces pressurized gas into the mold to create hollow sections in thick parts,...